For Berlin, Germany and the World
Below you will find a (not final) overview of what we can do for you in which fields of application. The focus is on the pre-development / optimisation of innovative and efficient products by means of state-of-the-art simulation methods (see below). Our previous projects are as diverse as our clients. So please contact us directly for your specific request and for more information by using your free initial consultation. We look forward receiving your enquiry and will respond as soon as possible.
Our offer to you
- Analysis of your task / requirement
(Customer Research) - Carrying out technology / standards / patent research
- Concept / requirement specification (PoCProof of Concept, MVPMinimum Viable Product)
- Product development / solution finding
(Common sense, SCRUMAgile, empirical, incremental as well as iterative solution approach / LeanThinking / structures with the aim of combating waste (jap.: Muda) Development) - Examination of possible / alternative concepts
(Design / Hybrid Thinking) - Derivation / plausibility check of specifications
- Ensuring cost-effectiveness / feasibility / QualityPDCA approach (Plan, Do, Check, Act)
(FMEAFailure Mode and Effect Analysis, Six SigmaManagement system for process improvement, DMAICDefine, Measure, Analyze, Improve, Control (part of Six Sigma), SIPOCSupplier, Input, Process, Output, Customer (part of Six Sigma)) - Product design / design work (CADComputer Aided Design)
- Numerical work / simulations (see below)
- Rapid PrototypingFast prototyping, e.g. by means of 3D printing or CNC manufacturing / Reverse EngineeringWe own a high-end Shining EinScan HX 3D Scanner
- Test planning / execution (DoEDesign of Experiments)
- Verification of properties / validation of benefits
- Documentation & communication of the results
- Product / project cycle adjustments
(Customer Value, CIPContinuous Improvement Process) - Project leadership / management
- Expert opinion review
Our fields of application
- Airflow / Ventilation
- Car / Train / Plane / Ship
- Distributor, mixer, conditioner
- Dryer / Dehumidifiers
- Evaporator / Condenser
- Filling / Suction
- Flow through / around bodies
- Gas / water meter
- Heat exchanger / Intercooler
- Heating, Ventilation, Air Conditioning units (HVAC)
- Household / kitchen appliances
- Intake / exhaust pipes
- Medical equipment
- Piping, manifolds, valves
- Pumps / fans
- Rinsing / cleaning facilities
- Separation / filter systems
- Test / measuring rigs
- Turbines / Blower / Compressors
- and many more ...
Your benefits
- Eliminate swirl
- Generate knowledge
- Increase competitiveness
- Increase efficiency
- Increase functional range
- Increase impact
- Improve performance
- Increase measuring accuracy
- Lower product costs
- Optimise heat transfer
- Optimised operation
- Optimise operating point
- Optimum use of installation space
- Reduce energy consumption
- Reduce material costs
- Reduce noise
- Reduce pressure loss
- Reduce turbulences
- Reduce wastage
- Save time
Numerical work / simulations
In order to save development costs and, above all, time, simulations are increasingly being used on a large scale. With relatively little effort, the desired properties of the product can be transferred into functional design. The number of needed prototypes and the material consumption are reduced to a minimum. Goal should be to use the so-called digital twin to create a complete virtual representation of the product. The digital twin includes not only the product itself, but also the test equipment used for acceptance and approval procedures. By means of virtual test benches, it is possible to validate material models. The product can therefore be virtually subjected to standard-compliant loads or customer-specific specifications (e.g. service life as a parameter).
However, you have to know what you are doing. This starts with the creation of the simulation model, continues with the definition of the correct boundary conditions and includes the interpretation of the simulation results. For example, for structural optimizations, the manufacturing conditions and material properties must be kept in mind. In the case of parts produced by casting, this means not using structures that are too filigree and taking into account the demolding directions and slopes. To meet these requirements, a lot of experience, methodological competence and industry knowledge is needed, which we possess. All our simulation work so far showed, considering the simulation and measurement uncertainties as well as manufacturing tolerances of the prototypes, a very good agreement with reality.
What we calculate
- Electromagnetism
- Evaporation / Cavitation
- Flow behavior
- Heat transfer, transport
- Mixing processes / Free surfaces
- Strength / Stability
- Vibration behaviour
- ...
Which simulations we offer
- Electromagnetics, EM
- Fluid Structure Interaction, FSI
- Multibody Systems
- Fluid Mechanics, CFDComputational Fluid Dynamics
- Structural Mechanics, FEMFinite Element Method
- Topology Optimization
- Volume of Fluids, VOF
- ...
Which software we use
- ANSYS CFX
- ANSYS Fluent
- ANSYS ICEM
- ANSYS LS-DYNA
- ANSYS Maxwell
- ANSYS Spaceclaim
- ANSYS Workbench
- ...
All brands, trademarks and logos are the property of their respective owners.
Ansys, CFX, Spaceclaim, CFD, flow simulation, fluid mechanics, FEM, topology optimisation, bionics, evolution strategy, CIP, Six Sigma, lean management, quality, innovation, efficiency, fan, pump